prasanna, I have yet to find a sure way to fix the DISKFULL problem, it happens to me sometimes. In the past I have been able to fix it temporarily a few different ways.
If you have more than one drive or partition on your PC try saving the output file to a different partition than the original.
Sometimes I have found rebooting the PC can help.
Uninstalling and then Re-Installing the video converter has also fixed it sometimes.
It is curious that you have increased the DISKFULL setting and this has decreased the amount of video you are able to convert. Try to decrease the setting to say 1600000 and see what happens.
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