HymenBuster, Most nano clones have a 200-250 mAh battery so 500mAh is quite high for a chiPod. Power usage changes from player to player based on things like screen type, volume setting, headphones etc. But as an example I have a player that had a 230mAh battery and would give me between 6 - 7 hours continuous music playtime. I replaced the battery with a 400 mAh one which was the largest one I could fit in the player even after removing the speaker and it now plays music continuosly for 10 -11 hours.
I have tested the 1.5v setting theory on 5 different players firstly setting them all to the 3.6v setting and giving them all a 4 hour charge and then running them till flat and then setting them to 1.5v and repeating the test and found no great difference in play times of each player. There was a 15 to 20 minute difference in 2 of them but this could be due to slightly different charging times.
I did however run 2 of them at the 1.2v setting and found a loss of about an hour on both players.
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