After a repair the unrepaired dumpfile is called dump.bi$, the file you want to flash is the repaired dump.bin. Do not rename dump.bi$, this is your old file from the player, file is in a non-repaired state. Just to keep save as a backup. But only if it was an original working dump of course.
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This sort of thing has cropped up before....and it has always been due to human error.
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