yarock, I, too, had bad luck with AVConverter. My solution was to use a different program. Cost me a couple of dollars, but you get what you pay for.
I get the feeling that some things need to be tweaked in the profiles more regularly than folks might think. It may work well enough, but there will still be some players that whine.
If we can get both the sample that worked and then one of the conversions that didn't, maybe we can help find the setting that is out of whack?
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My two iPods are jealous of my two MPx players.
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